- Record Type:OSHA Instruction
- Current Directive Number:CPL 02-00-025
- Old Directive Number:CPL 2.25I
- Title:Scheduling System for Programmed Inspections
- Information Date:
OSHA Instruction CPL 2.25I January 4, 1995 Office of Statistics
Subject: Scheduling System for Programmed Inspections
A. Purpose. The purpose of this instruction is to transmit a revised CPL 2.25I. This instruction contains revisions for FY 1995 to the scheduling system for programmed inspections.
B. Scope. This instruction applies OSHA-wide.
C. Cancellation.
- 1. OSHA Instruction CPL 2.25H, December 31, 1990, Scheduling
System for Programmed Inspections.
- 2. OSHA Instruction CPL 2.45B, June 15, 1989, Field Operations
Manual (FOM), Chapter II, Section F.2.
D. References.
- 1. OSHA Instruction CPL 2.45B, June 15, 1989, Field Operations
Manual(FOM), Chapter XI and Chapter XIII.
- 2. OSHA Instruction CPL 2.51H, March 22, 1993, Exemptions and
Limitations under Current Appropriations Act and memorandum dated June 1994
with new appendixes.
- 3. OSHA Instruction CPL 2.90, June 3, 1991, Guidelines for
Administration of Corporate-wide Settlement Agreements.
- 4. OSHA Instruction CPL 2.95, February 10, 1992, Enforcement
Authority at the Department of Energy's Government-Owned, Contractor-Operated
Sites.
- 5. OSHA Instruction CPL 2.102, March 23, 1994, Procedures for
Approval of Local Emphasis Programs (LEPs) and Experimental
Programs.
- 6. OSHA Instruction CPL 2.103, September 26, 1994, Field
Inspection Reference Manual (FIRM).
- 7. OSHA Instruction ADM 1-1.30, July 26, 1993, The System
Administration Manual.
- 8. OSHA Instruction ADM 12.5, November 15, 1989, OSHA Compliance
Records, Records Disposition Schedule.
- 9. OSHA Instruction PAE 1.1C May 10, 1993, Field Operation Program
Plans.
E. Action. Regional Administrators and Area Directors shall ensure that the policies and procedures established in this instruction are transmitted to all Area and District Offices, and to appropriate staff members.
F. Federal Agencies. This instruction describes a change that affects Federal Agencies. Executive Order 12196, Section 1-201, and 29 CFR 1960.16, maintains that Federal agencies must also follow the enforcement policy and procedures contained in this instruction.
G. Federal Program Change. This instruction describes a Federal program change which affects State programs. Each Regional Administrator shall:
- 1. Ensure that this change is promptly forwarded to each State
designee using a format consistent with the Change Two-way Memorandum in
Appendix P, State Plan Policies and Procedures Manual (SPM).
- 2. Explain the content of this change to the State designees as
required.
- 3. Ensure that the State shall respond to this change within 70
days in accordance with paragraph I.1.a.(2)(a) and (b), Chapter III. The
State shall submit the plan supplement within 6 months in accordance with
I.1.a.(3)(c), Chapter III.
- 4. Ensure that the State's acknowledgement include:
- a. The State's plan to adopt and implement identical criteria
for identifying industries and establishments to be scheduled for programmed
safety and/or programmed health inspections;
- b. The State's plan to develop/utilize alternative criteria to
those contained in the instruction, which are as effective; or
- c. The reasons why no change is necessary for the State to
maintain a program which is as effective.
- 5. Advise the State designees that the State specific targeting
list will be available through the IMIS and that the establishment lists will
be in random order for the top 200 industries. Those States who wish the
lists to be in rank order should contact the Office of Statistics, (202)
219-6466.
- 6. Review policies, instruction and guidelines issued by the State
to determine that this change has been communicated to State compliance
personnel.
H. Changes for FY 1995.
- 1. For safety, national BLS Lost Workday Injury and Illness data
are used to rank industries at the 4 digit SIC Level. The data are for
Calendar year 1992, the most recent that BLS has published. National data are
used because BLS no longer supplies OSHA with the state data. (See
B.1.a.(1)(a) and B.1.b.(1)(a)1).
- 2. For safety and health, deletion criteria is extended to 5 years
for a complete inspection. Previous deletion criteria was 2 years for safety
and 3 years for health. (See B.1.b.(1)(b)6b)
- 3. For both safety and health, establishment lists are in random
order and contain all the establishments in the top 200 industries. The
establishments in the top 100 industries are given two chances to rank high
on the list. That is, for safety all the establishments within the 200
industries with the highest lost workday injury and illness rates are placed
in random order with the top 100 industries twice as likely to rank high.
For health all establishments within the 200 industries ranked by serious
health violation per inspection are placed in random order with the top 100
industries twice as likely to rank high. The establishments are selected for
inspection in this random order. (See B.1.a.(2)(b) and
B.1.b.(1)(b)4)
- 4. Small employers that are part of another employer are included
on the lists. Some employers with sizable employment appear on the Dun and
Bradstreet (D&B) list as having no employment. This is because some
corporations report corporation employment to Dun and Bradstreet and do not
separate the employment by worksite. The small employers will have a small
employer deletion code of 'T0' which needs to be removed if the employer is
to be inspected. (See B.1.b.(1)(b) NOTE #2 and
B.1.b.(1)(b)6bT#)
- 5. The issuance of this instruction authorizes the termination of
the use of inspection cycles created using the FY 1994 planning guide. No
unscheduled establishments are to be carried over to the FY 1995
cycles.
Joseph A. Dear Assistant Secretary
DISTRIBUTION: National, Regional, and Area Offices All Compliance Officers State Designees NIOSH Regional Program Directors 7(c)(1) Project Managers
SCHEDULING SYSTEM FOR PROGRAMMED INSPECTIONS
A. Program Planning.
- 1. Purpose. Scheduling System for Programmed Inspections
provides general guidelines to the Regional Administrator and Area Director
in planning compliance operations and related activities and instructions for
their implementation.
- 2. Primary Consideration. The primary consideration in
conducting compliance operations is the attainment of maximum effective
inspection coverage. To achieve this goal, the guidelines in this chapter
shall be used for scheduling inspections.
B. 1. Programmed Inspections. A programmed inspection generally is a
- comprehensive inspection of the worksite but may be limited as
necessary in view of resource availability and other enforcement priorities
such as focused inspections. (Low hazard areas, such as office space, may be
excluded from inspection without affecting the comprehensiveness of the
inspection.)
- a. General. Certain considerations are fundamental to
the implementation of OSHA's targeting system. The word "host" refers to the
computer system used by the National Office and the word "micro" refers to
the computer system used in each Area/District Office.
- (1) Policy. It is OSHA policy that inspections
conducted as programmed inspections be primarily in the "high hazard" sectors
of employment.
- (a) In the area of safety, the Agency considers a "high
hazard" industry to be one within a Standard Industrial Classification (SIC)
code with a National lost workday injury and illness rate among the highest
200 as published for calendar year 1992 by the Bureau of Labor Statistics
(BLS) at the 4-digit SIC level. The 1992 data are the most recently
published data by BLS.
- (b) In the area of health, the agency considers a "high
hazard" industry to be one with a previous history of serious OSHA health
citations.
- (c) For the purpose of scheduling programmed
inspections, construction and maritime are considered to be categories of
high hazard employment.
- (d) Other specific industries, such as logging, and oil
and gas extraction, are also high hazard industries and are frequently
scheduled for inspection as special emphasis
programs.
- (2) Description. Both programmed safety
inspections and programmed health inspections are scheduled using a
multiple-step process.
B. 1. a. (2) (a) The initial selection of a particular category of
- employment (e.g., Federal Agency, high rate general
industry, construction, maritime, or high hazard health) is made with current
agency policy and with actual numbers of planned inspections taken from the
annual Field Operations Program Plan projections made at the Area Office
level, reviewed at the Regional and National Office levels and approved by
the Assistant Secretary. (See OSHA Instruction PAE
1.1C.)
- (b) Within a category establishments are grouped by
some criteria such as industry and priority is established by grouping.
Within the grouping establishments are selected for inspection and placed in
an inspection cycle.
- 1 For Federal Agencies, the priority is
based on the Lost Time Claims Rate (LTCR) List based on the Office of Worker
Compensation Programs LTCR and a list of targeted agencies will be supplied
by the National Office after consultations with the Regional Administrator
and the agency DASHO. (See Chapter XIII of OSHA Instruction CPL 2.45B, or
superseding directive.)
- 2 For General Industry safety, the priority
is based on the Lost Workday Injury and Illness Rate by industry and the list
of establishments within these industries will be provided by the National
Office. Establishments on the list are those within the top 200 industries
and are placed in random order with weighing factor applied so that
establishments in the top 100 are twice as likely to place high on the random
ordered list. The list is provided by the National Office in four
sublists.
- 3 For General Industry health, the priority
is based on the number of serious health violations per health inspection by
industry and the list of establishments within these industries will be
provided by the National Office. Establishments on the list are those within
the top 200 industries and are placed in random order with weighing factor
applied so that establishments in the top 100 are twice as likely to place
high on the random ordered list. The list is provided by the National Office
in four sublists.
- 4 For Construction, the universe of active
construction sites is maintained by the Construction Resource Analysis (CRA)
group at the University of Tennessee. Each month CRA randomly selects active
worksites for inspection. Each area office receives the list from CRA and
the OSHA Construction Inspection Reports for each site from F. W.
Dodge.
- 5 For Low Rate Manufacturing and
Nonmanufacturing safety, the National Office supplies a list of
establishments randomly selected from those available in each category and
the Planning Guide software randomly selects the number needed from this list
based on a 90/5/5 split among high rate manufacturing/low rate manufacturing/
non-manufacturing.
B. 1. a. (2) (c) Where no establishment list is provided by the
- National Office (e.g., maritime and logging
categories), the Area Director shall compile a complete list of active
establishments (worksites) considering all establishments (worksites) within
the coverage of the office and using the best available information (commerce
directories, commercial telephone listings, local permits, local knowledge,
etc.). From this list worksites for inspection will be selected
randomly.
- b. Guidelines and Procedures. Programmed inspections
shall be conducted jointly by both safety and health personnel whenever
resources are available and it is likely, based on experience in inspecting
similar workplaces, that both safety hazards and health hazards exist to a
significant degree. If an inspection is begun as safety only or as health
only but the CSHO determines during the course of the inspection that it
should be expanded, the CSHO shall make a referral as
appropriate.
- NOTE: Establishments which appear on both the safety and
health registers should be scheduled for a joint safety/health inspection
whenever practicable. (See B.1.b.(1)(e)1g.)
- (1) Inspection Scheduling for General Industry (Safety
& Health). The following procedures are to be adhered to in programming
General Industry safety and health inspections.
- NOTE: Federal Agency Program targeted inspections and
onsite evaluations have a priority equal to that of private sector general
industry programmed inspections. The scheduling system for these inspections
is outlined in Chapter XIII, of OSHA Instruction CPL 2.45B, or superseding
directive.
- (a) Industry Rank Report. The National Office
shall provide each Area/District Office with a Statewide Industry Rank Report
(SIC List), listing industries by their 4-digit Standard Industrial
Classification (SIC) codes where available. These lists are sent
electronically at the beginning of each fiscal year. Ranks are assigned
based on the priority criteria described above. (See Appendix A and B, and
also ADM 1-1.30.)
- 1 The Safety SIC List is a statewide
listings of industries with the highest Lost Workday Injury and Illness
Rates. A list is provided with the top 200 safety industries ranked by the
industry's National Lost Workday Injury and Illness Rate. The National Lost
Workday Injury and Illness Rates are estimated from the Bureau of Labor
Statistics (BLS) annual survey at the 4-digit SIC level industry. The 1992
data are the most recently published data by BLS. Two lists are provided,
one in SIC order and the other in Lost Workday Injury and Illness rate order
from highest to lowest.
- 2 The Health SIC List is a statewide
listing of industries with high average numbers of serious (willful and
repeat) health violations per inspection. A list is provided with the top
200 health industries ranked by the industry's average number of serious
health violations per inspection. The average number of serious health
violations per inspection is calculated by dividing the number of serious
health violations for the previous five calendar years in the industry by the
number of health inspections conducted in the industry. Two lists are
provided, one in SIC order and the other in serious health violations per
inspection order from highest to lowest.
B. 1. b. (1) (b) Establishment Lists. The National Office
- will also provide a series of establishment lists
(in random order) from the host for use by the Area Office in programming
inspections. These lists are provided electronically when
needed.
- 1 Data Processing Issues - Random
Order. The establishments are placed in random order at the host using
the following procedure. Each establishment in the top 200 industries is
assigned a random decimal number between 0 and 1. Establishments in
industries ranked 1 to 100 are given two random numbers with the larger
number selected and assigned to the establishment. The list is sorted from
largest to smallest random number. The resulting establishment list is in
random order with the establishments in industries in the top 100 given two
chances to place high on the list.
- a For the purpose of downloading the
appropriate number of establishments for each office, the list for each
office is divided into four sublists each containing about one quarter of the
firms on the list.
- b No additions should be made to the
establishment lists because the lists are a random ordering of all the
establishments in the top 200 safety industries and the top 200 health
industries. All the firms within an industry may not be in the sublist of
establishments downloaded to the micro computer. Only after all four
sublists are downloaded are all the establishments for all industries present
on the micro computer.
- c Establishments with 10 or fewer employees
and that are not part of a larger employer will be deleted from establishment
lists provided by the National Office. Establishments with 10 or fewer
employees and that are a part of a larger employer will have a deletion code
of 'TO'. Some establishments showing no employment on the employer file are
locations of larger corporations that do not report their employment to Dun &
Bradstreet for each location.
- d Because the existing software on the
micros is limited to three-digit rank values, any establishment list with
more than 999 establishments is renumbered, with the result that more than
one establishment may share the same rank number. For example, on an
establishment list of 2400 establishments, the first three establishments
will be given rank value "1", the second three establishments given rank
value "2", and so on. The rank value on the micros will be used for the
random ordering of the establishment list. In the past the rank value had
been used to provide a reference to the Industry rank report. The planning
guide software will randomly select when there are firms of the same rank and
not all are selected.
B. 1. b. (1) (b) 2 High Rate Establishment List for Safety.
- A list of establishments located within the
Area/District Office jurisdiction for each SIC code on the High Rate SIC List
(the top 200 safety industries) will be provided by the National Office as
available to all Area/ District Offices. This list will be in random order.
The list is divided into four sublists and made available electronically to
all Area/District Offices. (See Appendix B and Chapter X of OSHA Instruction
ADM 1-1.30.)
- 3 Low Rate Establishment List for
Safety. A list of randomly selected establishments in industries not
included in the top 200 safety industries located within the Area/District
Office jurisdiction will be provided by the National Office to all
Area/District Offices. A randomly selected pool of these establishments is
included in each sublist of establishments made available electronically to
all Area/District Offices. (See Chapter X of OSHA Instruction ADM
1-1.30.)
- 4 Nonmanufacturing Establishment List
for Safety. A list of establishments randomly selected from industries
with SIC codes in the range 4000 through 8999 and located within the
Area/District Office jurisdiction will be provided by the National Office to
all Area/District Offices. A randomly selected pool of these establishments
is included in each sublist of establishments made available electronically
to all Area/District Offices. (See Chapter X of OSHA Instruction ADM
1-1.30.)
- 5 Health Establishment List. A list
of establishments located within the Area/District Office jurisdiction for
each SIC code on the Health SIC List will be provided by the National Office
to all Area/District Offices. This list will be in random order. The list
is divided into four sublists and made available electronically to all
Area/District Offices. (See Appendix A and Chapter X of OSHA Instruction ADM
1-1.30.)
- 6 Adjustments. Prior to use of
establishment lists provided by the National Office for scheduling purposes,
the Area Director shall make appropriate deletions as
follows:
- a IMIS Codes for deletions are also found in
Chapter X, Table I, Update Codes of OSHA Instruction ADM 1-1.30. Deletions
may be applied to the inspection register (as defined in B.1.b.(1)(c)). The
planning guide software selects the appropriate number of establishments for
low rate manufacturing and nonmanufacturing for each safety
cycle.
B. 1. b. (1) (b) 6 b Only establishments with an out
- of business deletion code will be deleted by the
National Office. All establishments with valid deletion codes will be
downloaded with their deletion codes.
- c Additions. The lists are in random
order. No additions should be made to the lists. When an establishment is
identified for addition to the list, it should be sent to the National Office
for inclusion in next year's list. For use by State Plan States, the
following updated code is available for adding establishments to the
list:
Code Description
- AA When information received from local sources
reliably indicates that an establishment is classified within a SIC code on
one of the SIC Lists but does not appear on the corresponding establishment
list provided. Additions shall be placed on the proper SIC List in
accordance with the listing criterion used; e.g., alphabetically, by size,
etc.
- d Deletions. The following deletion
codes shall be used to update establishment lists. Deletions for any other
reason shall be requested from the Regional Administrator and approved by the
Director of Compliance Programs.
- EXCEPTION: Approval from the National Office is not
required when the deletion code is used to eliminate duplicate listings or
when establishments are not within OSHA's
jurisdiction.
Activity Code Description (# = last digit of the fiscal year)
- A# Activity ceased or process not
active.
- B# Business Closed--Establishment is no longer
in business.
- C# Consultation--Establishment has been approved
for exemption from inspection through
consultation.
- H# Health inspection--A substantially complete
or focused health inspection was conducted within the current or previous
five (5) fiscal years with no serious violations cited; or, where serious
violations were cited, an acceptable abatement letter or a followup
inspection has documented "good faith" efforts to abate all serious
hazards.
- I# Incorrect SIC code--The correct SIC code for
the establishment is not on the current Safety High Rate SIC List or the
current Health SIC Lists. This deletion also applies when the correct
establishment SIC code is not on the Low Hazard SIC List when used for
scheduling according to B.1.b.(1)(e)4a (i.e., when the correct
SIC code is a nonmanufacturing code).
B. 1. b. (1) (b) 6 d EXAMPLES: Establishment is
- listed under an incorrect SIC code which is on the
High Rate SIC List but the correct SIC code for the establishment is not on
the High Rate SIC List.
- Establishment is listed in a SIC code which was on
the High Rate SIC List for the fiscal year in which the Inspection Register
was made up initially, but is no longer on the High Rate SIC List at the time
the inspection is scheduled.
- NOTE: If an establishment is listed on the Low
Hazard or the Nonmanufacturing Establishment List for Safety under an
incorrect SIC code, the establishment shall not be deleted from those lists.
Its selection is random and will fit in wherever its real SIC code places
it.
- J# Jurisdictional error--Not within Area Office
geographic area or jurisdiction.
- L# Location of establishment--Could not be
found.
- O# Other reasons for deletion not listed above.
Approval for deletion shall be requested from the Regional Administrator and
approved by the Director of Field Operations.
- P# Plant office or headquarters-- Nonplant
facility.
- S# Safety inspection--Any comprehensive
programmed or focused safety inspection or a substantially complete
unprogrammed safety inspection conducted within the current or previous five
(5) fiscal years.
- T# Ten or fewer employees -- Establishments with
10 or fewer employees and are part of larger employers will be included in
the employer lists supplied by the National Office. These employers will be
coded `TO' by the National Office.
- V# Voluntary protection program participation
approved. Establishment has been approved to participation in the voluntary
protection program.
W# Reserved.
Y# Carryover
B. 1. b. (1) (c) Inspection Register. After all the
- appropriate changes are made, the Area Office
inspection registers shall be made up by determining which establishments are
to be scheduled for inspection during the current fiscal year. The number of
projected programmed inspections is taken from the revised OSHA-146 Form
(OSHA-146 EZ). This number shall be adjusted to reflect the number of
planned inspections in each category that are expected to be done in the next
year. The number of carryover establishments shall be subtracted to
determine the number of establishments required to meet the projected
number.
- 1 The General Industry Safety Inspection
Register shall consist of the following
elements:
- a Up to five percent of the total number of
projected programmed high hazard safety inspections to be conducted shall be
scheduled from the Low Hazard Establishment
List;
- b Up to five percent of the total number of
projected programmed high hazard safety inspections to be conducted shall be
scheduled from the Nonmanufacturing Establishment
List;
- NOTE: Since a fractional establishment cannot be
inspected, five percent should be read to mean up to, but not exceeding five
percent. If, for example the total number is 50, five percent would be 2.5,
but only 2, not 3, establishments should be
inspected.
- c Ninety percent of the total number of
projected programmed high hazard safety inspections shall be selected in rank
order from the High Hazard Establishment List, for the purpose of inspection
scheduling.
- 2 The Health Inspection Register shall
consist of the total number of projected programmed health inspections
selected in random order from the Health Establishment
List.
- 3 The inspection registers, together with
adequate documentation on all additions, deletions, or other modifications,
shall be maintained in the Area Office for 3 years following their
completion. (See OSHA Instruction ADM 12.5 Appendix F, A.1. and B.1.,
Records Disposition Schedule NC1-100-82-1, Item
1a.)
B. 1. b. (1) (d) Inspection Cycle. An inspection
- cycle is a group of establishments which have been
selected for inspection. The cycle has two characteristics: 1) once started
all establishments within the cycle must be inspected, and 2) the
establishments within the cycle may be inspected in any order. Ideally, the
size of the cycle should be such that all establishments will be inspected
during the course of the fiscal year and there would be no carry over. It is
best to estimate a cycle size of sufficient size to last 10 to 12 months. If
the cycle is not large enough to cover the entire fiscal year, when it is
about to be finished another cycle can be chosen that is of a size to cover
the balance of the fiscal year. The next year's cycle will be selected from
next year's register which will have refreshed
data.
- (e) Inspection Scheduling. Within a cycle,
establishments may be scheduled and inspected in any order that makes
efficient use of available resources.
- 1 Each inspection cycle shall be completed
before another cycle is begun. The only exceptions are as
follows:
- a An establishment may be carried over to
another cycle if the establishment is not operating normally because of
strikes, seasonal fluctuations, or other
factors.
- b An establishment may be carried over to
another cycle if necessary equipment or personnel with necessary experience
and qualifications to perform the inspection are not presently
available.
- c An establishment may be carried over to
another cycle if it is the last remaining establishment in a cycle, its
inspection would require travel in excess of 50 miles and it cannot be
combined with other inspection activity.
- d An establishment may be carried over to
another cycle if the employer has not yet completed abatement action required
as a result of a previous comprehensive OSHA inspection of the same
inspection type (safety or health) because the final abatement date has not
yet come.
- e An establishment may be carried over to
another cycle if the employer has contested a citation item issued as a
result of a previous OSHA inspection and the case is still pending before the
Review Commission.
- f An establishment may be carried over to
another cycle if the inspection cannot be completed due to the employer's
refusal to allow the inspection.
B. 1. b. (1) (e) 1 g An establishment may be
- carried over to another cycle if the inspection must
be deferred because of the presence of a at the worksite or because the
establishment has applied has not yet been approved in the Inspection
Exemption through has has Consultation Program or a Voluntary Protection
Program which carries a temporary exemption from
inspection.
- h Approval for carrying over an
establishment for reasons not listed above must be requested from the
Regional Administrator and approved by the Director, Office of Field
Programs.
- NOTE: Although the Area Director is authorized to
carry over inspections to another cycle for the reasons given in this
subparagraph, in most cases there is no requirement to do
so.
- o There may be good reasons for not carrying an
establishment over to another cycle; in that case, the Area Director is free
to schedule the inspection.
- o If an inspection is conducted rather than
carried over and if there are items under contest or with an abatement date
that is still open, those items shall be excluded from the scope of the
inspection unless monitoring of abatement is required; e.g., pursuant to a
settlement agreement. (See OSHA Instruction CPL
2.90.)
- 2 As previously described, the inspection
cycle is established with the number of projected at the beginning of the
fiscal year. Number of inspections actually performed, however, will depend
on factors such as staffing, unprogrammed inspection activity and special
programs. If all establishments in the inspection cycle are inspected before
the end of the fiscal year, another cycle shall be prepared by extending the
inspection register. The number of establishments on this inspection cycle
will be equal to the estimate of the number of inspections that the Area
Office projects it can conduct prior to the end of the fiscal year. The
planning guide software will give the 90/5/5 split for high hazard, low
hazard and non- manufacturing as each cycle is
generated.
- a If all establishments in the current cycle
are inspected before the end of the fiscal year, another cycle shall be
prepared by extending the inspection register to the next group consecutively
numbered establishments on the high hazard list and randomly generated low
hazard and non-manufacturing establishments.
B. 1. b. (1) (e) 2 b The number of establishments on
- the extended inspection register will be equal to an
estimate of the number of inspections that the Area Office projects it can
conduct prior to the end of the fiscal year.
- 3 Any cycle begun but not yet completed at
the end of the fiscal year shall be completed, subject to the exceptions set
forth in B.1.b.(1)(e)1, before beginning the new fiscal year
inspection cycle. The number of inspections yet to be completed shall be
taken into account in setting the new fiscal year inspection
cycle.
- 4 In the event that inspections have been
conducted in all eligible establishments on the Establishment Lists received
from the National Office before completing the planned number of inspections,
the Area Director shall:
- a For safety, request from the National
Office, through the Regional Administrator, additional establishments from
the Low Hazard Establishment List, selected in rank order, making appropriate
adjustments, according to B.1.b.(1)(b)5.
- b For health, request from the National
Office, through the Regional Administrator, a list of additional
establishments within the next group of targeted health SIC
codes.
- (f) Deletions. Once the inspection cycle itself
begins, the following policy shall guide deletions:
- 1 An establishment shall be deleted from an
inspection cycle whenever one of the criteria form deletion becomes
applicable. For example, an establishment may be out of business or
inactive.
- 2 Where it is learned only after the
compliance officer has arrived at the establishment that one of the criteria
for deletion applies, the inspection shall not be conducted (or continued if
already begun). Citations for the completed portion of the inspection shall
still be issued, unless the establishment has fewer than 11 employees and the
SIC code is exempted. (See OSHA Instruction 2.51H, or most current version,
memorandum dated June 1994 with new
appendixes.)
- 3 If the CSHO learns after arrival that the
establishment has been classified in the wrong SIC code, but the correct SIC
is on the safety or the health SIC list, the CSHO shall conduct the
inspection at that time. Otherwise, the inspection shall be
deferred.
Note: This section has been cancelled by CPL 02-00-155.
B. 1. b. (2) Inspection Scheduling for Construction.
- Due to the mobility of the construction industry, the transitory nature of
construction worksites and the fact that construction worksites frequently
involve more than one construction employer, inspections shall be scheduled
from a list of construction worksites rather than construction employers.
The National Office will provide to each Area/District Office a randomly
selected list of construction projects from all covered active projects. This
list should contain the projected number of sites the office plans on
inspecting in the next month.
B. 1. b. (2) (a) Inspection List. OSHA has
- contracted with F.W. Dodge and the Construction
Resources Analysis (CRA) group of the University of Tennessee. Each month
F.W. Dodge will provide to CRA information on construction projects which are
expected to start in the next 60 days. CRA adds to the Dodge data a time
period when each project is active and maintains a file containing all active
construction projects. From active construction projects, CRA will generate
monthly for each Area Office a randomly selected construction inspection list
based upon:
- 1 Counties located within Area Office
boundaries;
- 2 Estimated number of worksites to be
inspected during the monthly scheduling period (to be determined by the Area
Director);
- 3 The selection criteria are to be
determined by the Area Director based on local conditions, approved by the
Regional Administrator, and provided to CRA for entry into the system. These
selection criteria may be designed to include any class of worksites within
the computerized selection process. Some examples of such criteria
are:
- a A minimum dollar value of the construction
project.
- b Specific stages of construction project
(in percent complete).
- c Specific types of construction
projects.
- (b) OSHA Construction Inspection Reports. CRA
will order appropriate OSHA Construction Inspection Reports, corresponding to
the sites on the randomly selected list for each Area
Office.
- (c) Limitation on Frequency of Selection.
Normally, no site shall be selected for inspection more frequently than once
per trimester. Therefore, CRA will remove from its master files any project
selected for an inspection for a period of four months and reenter it in the
fifth month if it is still active. Thus, if a list is not used, CRA should be
notified so those sites will be returned to available status. Refer to
paragraph B.1.b.(2)(d)4 for return
procedures.
- (d) Scheduling Cycle. The scheduling period
(cycle) for construction inspections shall be one calendar month. Each month,
each Area Office will receive its programmed construction inspection list
from CRA. Within the following 10 days it will receive the OSHA Construction
Inspection Reports corresponding to the sites on the inspection list.
Offices receiving 10 or fewer OSHA Construction Inspection Reports will
receive them by FAX. This list will be dated the following month. It can be
used when received and should be completed by the end of the month it is
dated. The use of the current list is important because conditions change
rapidly and the lists become outdated. The best planning strategy is to
receive from CRA the required number of sites for the month to ensure that
the most current list is always being used.
B. 1. b. (2) (d) 1 All sites on the inspection list
- shall be inspected, and the sites can be scheduled
in any order to make efficient use of
resources.
- 2 Complaints shall be treated in accordance
with Chapter I, C. of OSHA Instruction CPL 2.103. All other information
indicating the possible need for a construction inspection at a specific
worksite shall be treated as a referral, also in accordance with Chapter I,
C. of OSHA Instruction CPL 2.103.
- 3 The Area Office shall make no deletions
from the inspection list, except where the Area Director documents
that:
- a Little or no construction activity at a
worksite on the list has begun or construction activity has already been
substantially completed before an inspection can be
made.
- b A worksite has become ineligible for any
reason; e.g., where a substantially complete inspection of the worksite has
been conducted as a result of a complaint
investigation.
- c A worksite has been approved for exemption
from inspection through consultation or for participation in the voluntary
protection program.
- 4 If a new list is received and it is
anticipated that it will not be used because of a large number of sites
remaining on the current list, the CRA shall be notified directly by the Area
Office by FAX or phone as soon as practicable so that the unused sites may be
restored to be eligible for possible selection on the next list. The unused
list shall be marked as such and retained in the scheduling file. (See
B.1.b.(2)(g)1.)
- (e) Completion of Inspection List. By the
middle of each cycle, the Area Director shall assess progress in inspecting
all sites on the list in order to plan resources for the following
cycle.
- 1 If it appears that not all sites on the
list will have been inspected by the end of the month, the Area Director may
request a shortened list from CRA for the following month through the
Assistant Regional Administrator for Federal-State
Operations.
B. 1. b. (2) (e) 2 If it appears that all sites on the list
- will have been inspected by the end of the third
week of the month, or if fewer employers are inspected than originally the
Area Director may request a supplemental inspection list from CRA through the
Assistant Regional Administrator for Federal-State
Operations.
- 3 Consecutive months' lists may be combined
and used concurrently. However, all sites from the first month of a combined
list shall be inspected before worksites from the second month's list are
combined with a third month, except when a site is carried over as described
at B.1.b.(2)(f) below. That is, list for two consecutive months can be
combined to form one combined cycle; but the first month's list must be
completed or classified as carryover before the second month's list can be
combined with the third month's list and so on.
- (f) Carryovers. Worksites on one inspection
list may be carried over to the next cycle only under the following
circumstances:
- 1 A worksite may be carried over to the
next cycle if it is not operating normally at the time of the inspection
because of personnel strikes, environmental conditions or other
factors.
- 2 A worksite may be carried over to the
next cycle if necessary equipment or personnel with experience and
qualifications to perform the inspection are not presently
available.
- 3 A worksite may be carried over to the
next cycle in the interest of efficient use of resources. The number of such
carryovers may not exceed 25% of the total number of sites on the original
cycle. Any worksite carried over in this manner may not be carried over a
second time.
- 4 A worksite may be carried over to the
next cycle if the inspection cannot be completed due to the employer's
refusal to allow it.
- 5 A worksite may be carried over to the
next cycle if conditions (construction activity at the site) have not changed
substantially since a prior inspection.
- 6 A worksite may be carried over to the
next cycle if the inspection must be deferred because of the presence of a
consultant at the worksite.
- 7 Approval for carrying over a worksite for
reasons not listed above must be requested from the Regional Administrator
and approved by the Director of Field Programs.
- NOTE: Although the Area Director is authorized to
carry over inspections to another cycle for the reasons given in this
subparagraph, there is no requirement to do so. There may be good reasons for
not carrying a worksite over to another cycle; in that case the Area Director
is free to schedule the inspection.
B. 1. b. (2) (g) Area Director Administration of Inspection
- List. The Area Director shall be responsible
for maintaining documentation of the construction inspection list and for
ensuring that selection criteria are current and
appropriate.
- 1 The monthly construction inspection lists
received from CRA and the corresponding OSHA Construction Inspection Reports
shall be maintained in the Area Office for a period of 3 years after
completion of the cycle whether they are used or not. (OSHA Instruction ADM
12.5 OSHA Compliance Records, Records Disposition Schedule NC1-1800-82-1,
Item 1a.)
- 2 If circumstances indicate a need to
modify the Area Office's selection criteria on file with CRA, the Area
Director shall contact the Assistant Regional Administrator for Federal-
State Operations. All modifications to the Area Office's selection criteria
shall be approved by the Regional Administrator and shall be effective for
the month following entry into the computer if recieved by the 23rd of the
month.
B. 1. b. (3) Inspection Scheduling for Maritime.
- The maritime industry is made up of several industrial activities and, due to the
unique differences among the industries, several scheduling methods are
necessary. Consequently, maritime inspections shall be scheduled either as
local emphasis programs as outlined in B.1.b.(4) or as
follows:
- (a) Maritime Industries Scheduled With General
Industry Inspections. All fixed maritime (shipyard) establishments
listed on the safety or the health inspection registers for each Area Office
shall be scheduled and inspected with General Industry as outlined in
B.1.b.(1).
- (b) Maritime Inspections Scheduled With
Construction. Maritime construction shall be scheduled with other
construction inspections as outlined in B.1.b.(2).
- (c) Water Transportation Services (Longshoring,
Marine Terminals, Voyage Repair). Because of differences in conducting
water transportation services operations in a large port, where, for example,
many stevedores generally conduct longshoring operations, and on rivers and
other waterways, where loading and unloading by a single employer is
generally involved, water transportation services inspections may be
scheduled either by port area or by employer.
B. 1. b. (3) (c) NOTE #1: The method of selection shall
- be determined at the beginning of each fiscal year
by each Area Director, based on the type of water transportation services
activities within the Area Office jurisdiction and on the ability to identify
active employers and their worksites. The selection method shall be approved
by the Regional Administrator.
NOTE #2: Inspections may be scheduled by employer in large ports when the Area Director is able to identify all of the employers (stevedores) working within the port and, when a particular employer is to be inspected, all active worksites (vessels) of that employer.
NOTE #3: All marine terminals, which may be associated with a port area or with an employer, and all voyage (mobile, nonfixed or dockside) ship repair operations which may be under way at the time of the scheduled water transportation services inspection shall be inspected along with the inspection of all active longshoring operations.
- 1 Inspection List. This list shall
consist of the worksites from which water transportation services inspections
will be scheduled. It may be constructed in either of two
ways:
- a By Port Area. A list of Port Areas
shall be prepared at the beginning of the fiscal year by the Area Director,
using OSHA inspection history, local knowledge and experience, company
schedules, and information from other sources.
- EXAMPLES: The port of Savannah might be subdivided
into three Port Areas; the port of Houston might be subdivided into eight or
more Port Areas. Other large ports may be subdivided in the same
manner.
- (i) The list shall be arranged alphabetically by
port and within each port by Port Area (location
name).
- (ii) This list shall be reviewed and revised as
necessary each year and submitted to the Regional Administrator for
approval.
- (iii) The Area Director shall use the Port Area
List to prepare a list of all stevedores, marine terminals, and ship-building
and repair employers working each Port Area. All of these employers who are
actively working in the Port Area at the time of the scheduled inspection of
the Port Area shall be included in the programmed inspection of the Port
Area. (See, however,
B.1.b.(3)(c)5a.)
B. 1. b. (3) (c) 1 a (iv) No employer shall be
- inspected at more than one worksite (vessel) during
any Port Area inspection except for imminent danger reports, fatalities,
formal complaints and referrals.
- (v) Port Areas which have received a
substantially complete inspection within the preceding quarter (i.e., at
least one worksite was inspected of each employer working a Port Area at the
time of the scheduled inspection) shall be deleted from the Port Area List
for the next quarter.
- b By Employer. A list of all
water transportation services employers within the Area Office jurisdiction
shall be prepared, based on OSHA inspection history, local knowledge and
experience, company schedules, and other
sources.
- (i) If all employers identified are programmed
for inspection within a cycle, no additional selection procedure is necessary
except as outlined in B.1.b.(3)(c)5.
- (ii) If not all employers are to be inspected, the
list shall be arranged alphabetically by employer name and by
location.
- (iii) Employers who have received a substantially
complete inspection in the previous fiscal year shall be deleted from the
list for the next fiscal year unless all employers on the list received such
an inspection.
- (iv) The list of employers shall be reviewed and
revised as necessary each year and submitted to the Regional Administrator
for approval initially and whenever revised.
- 2 Numbering of List. After a list
of Port Areas or a list of employers has been prepared and adjusted as
necessary, the list is sorted alphabetically by name and location and each
Port Area or each employer on the list shall be numbered consecutively,
beginning with the number 1.
- 3 Quarterly Inspection Cycle for Port
Areas. The number of quarterly inspection is estimated using the number
of water transportation services inspections projected for the year on the
OSHA-146 EZ Form and divide by 4, a quarterly inspection cycle shall be
prepared as follows:
B. 1. b. (3) (c) 3 a Apply the random number table to
- the Port Area List which has been prepared as
directed in B.1.b.(3)(c)2 a.
- b Select Port Areas in the order prescribed
by the random numbers until the number of inspections estimated (i.e. total
number of employers) at least equals the number of inspections projected for
the fiscal year.
- 4 Annual Inspection Cycle for
Employers. Using the number of water transportation services inspections
projected for the year in the OSHA-146 EZ Form, one annual inspection cycle
shall be prepared as follows:
- a Apply the random number table to the
Employer List which has been prepared as directed in
B.1.b.(3)(c)2b.
- b Select employers in the order prescribed
by the random numbers until the number of inspections estimated at least
equals the number of inspections projected projected for the fiscal
year.
- c Random numbers would not be used if all
employers on the list are to be inspected.
- 5 Inspection Scheduling. Within a
cycle Port Areas or employers may be scheduled and inspected in any order
that makes efficient use of available
resources.
- a When scheduling workplaces in a larger
port either by Port Area or by employer in accordance with
B.1.b.(3)(c)1a or c and all active workplaces of the
scheduled employer are not to be inspected, the Area Director may select any
of the active workplaces for inspection. Due consideration shall be given to
resource availability, size and type of project involved, previous activity
at the various locations, the potential presence of other related activities
such as terminal operations and dockside repair activities, and other
relevant factors in selecting the particular worksite(s) to be
inspected.
- b Each inspection cycle shall be completed
before the next cycle is begun. The only exceptions are as
follows:
- (i) A worksite may be carried over to the next
cycle if it is not operating normally because of strikes, or other
factors.
- (ii) A worksite may be carried over to the next
cycle if necessary equipment or personnel with experience and qualifications
to perform the inspection are not presently
available.
B. 1. b. (3) (c) 5 b (iii) A worksite may be carried
- over to the next cycle if its inspection would
require travel in excess of 50 miles and it cannot be combined with other
inspection activity.
- (iv) (NOT FOR PORT AREAS) An employer may be
carried over to another cycle if the employer has not yet completed abatement
action required as a result of a previous comprehensive OSHA maritime
inspection of the same inspection type (safety or health) because the final
abatement date has not yet come.
- (v) (NOT FOR PORT AREAS) An employer may be
carried over to another cycle if the employer has contested a citation or a
citation item issued as a result of a previous OSHA inspection of the same
inspection type (safety or health) and the case is still pending before the
Review Commission.
- (vi) A worksite may be carried over to the next
cycle if the inspection cannot be completed due to the employer's refusal to
allow it.
- (vii) A worksite may be carried over to another
cycle if the inspection must be deferred because of the presence of a
consultant at the worksite or because the worksite is a participant in the
Inspection Exemption through Consultation Program or a Voluntary Protection
Program which carries a temporary exemption from
inspection.
- (viii) Approval for carrying over a worksite for
reasons not listed above must be requested from the Regional Administrator
and approved by the Director of Compliance
Programs.
- NOTE: Although the Area Director is authorized to
carry over inspections to another cycle for the reasons given this
subparagraph, there is no requirement to do so. There may be good reasons
for not carrying a worksite over to another cycle; in that case the Area
Director is free to schedule the inspection.
- c If all Port Areas in the quarterly
inspection cycle or all employers in the annual cycle have been inspected but
fewer employers are inspected than originally predicted, additional Port
Areas or employers shall be selected appropriate list, using the order
prescribed by the random numbers, until the additional number of inspections
at least equals the number of inspections still needed to meet the number of
inspections projected for the quarter or the
year.
B. 1. b. (3) (c) 5 d Similarly, if the Area Office is
- able to do more programmed water transportation
services inspections than the number of inspections projected at the
beginning of the year, additional Port Areas or employers shall be scheduled
for inspection in the order prescribed by the random
numbers.
- e At the end of a fiscal year the number of
inspections yet to be completed in that cycle shall be taken into account in
setting the new inspection cycle.
- EXAMPLE: At the end of the fiscal year an Area
Office has 2 maritime employers left to inspect. If the projected number of
water transportation services inspections for the new fiscal year is 10, the
new list shall be used to select 8, rather than 10, maritime
employers.
- 6 Deletions. After the beginning of
an inspection cycle, a Port Area or employer shall be deleted from the
inspection cycle if a substantially complete inspection of the Port Area or
the employer has been conducted during an unprogrammed
inspection.
- NOTE: This paragraph does not preclude further
unprogrammed inspections conducted in response to specific evidence of
conditions involving imminent danger or serious hazards at a worksite, such
as those obtained through direct observations. These instances shall be
evaluated by the Area Director and, if appropriate, investigated as referral
inspections.
- 7 Other Maritime Industry
Inspections. Maritime industries not covered by one of the above
scheduling programs shall be scheduled as local emphasis programs under the
Special Emphasis Programs procedures outlined in
B.1.b.(4).
- 8 Health Maritime (Construction and
Water Transportation Services) Inspections. No seperate method is applied
for programmed maritime health inspections. Rather, the Area Director shall
determine which maritime inspections are to be conducted as joint inspections
because serious health hazards are likely to exist at the worksite, or
scheduled as a local emphasis program.
- (4) Special Emphasis Programs. Special Emphasis
Programs provide for programmed inspections of establishments in industries
with potentially injury or illness rates which are not covered by the
scheduling systems outlined in the preceding subsections of B.1.b. or, if
covered, are not addressed to the extent considered adequate under the
specific circumstances present. Special emphasis programs may also be used
to set up alternative scheduling procedures or other departures from national
procedures. They include National Emphasis Programs and Local Emphasis
Programs (See OSHA Instruction CPL 2.102).
B. 1. b. (4) (a) Description. The description of and the
- reasons for specific National Emphasis Programs will
be set forth in appropriate instructions or notices as the occasion arises.
Local Emphasis Programs may be developed by the Area Office or by the
Regional Office, depending on the matter
addressed.
- 1 The description of the particular Special
Emphasis Program shall be identified by one or more of the
following:
a Specific industry.
b Trade/craft.
- c Substance or other hazard.
- d Type of workplace operation.
e Type/kind of equipment.
- f Other identifying characteristic.
- 2 The reasons for and the scope of a
Special Emphasis Program shall be described described and may be limited by
geographic boundaries, size of worksite, or similar
considerations.
- 3 National or local pilot programs may also
be established under Special Emphasis Programs. Such programs may be
conducted for the purpose of assessing the actual extent of suspected or
potential hazards, determining the feasibility of new or experimental
compliance procedures, or for any other legitimate
reason.
- (b) Scheduling Inspections. The following
guidelines shall apply in scheduling Special Emphasis Program
inspections:
- 1 Certain Special Emphasis Programs
identify the specific worksites and/or industries that will be inspected;
therefore, the only action remaining to be taken is the scheduling of
inspections.
- 2 Other Special Emphasis Programs identify
only the subject matter of the program and contemplate that not all worksites
within the program will necessarily be
inspected.
B. 1. b. (4) (b) 3 If no special worksites are identified
- within the program, the Regional Administrator or
the Area Director shall use available information to compile a worksite
list.
- 4 Where no procedures for scheduling
worksites for inspection are specified by the National Office, the Regional
Administrator or the Area Director, the selection procedures should be random
using the mehtod set forth in Appendix C. Other selection procedures shall be
submitted for approval to the Director of Field Operations through the
Regional Administrator.
- (c) Program Evaluation. Agency policy currently
requires the Regional Administrator to evaluate any special emphasis program
approved for inspection within the Region. This evaluation shall consist of
a report of the program's successes and difficulties in accomplishing its
identified goals. Every program submitted for approval shall contain a
program evaluation element.
- (5) Other Special Programs. The Agency may
develop programs to cover special categories of inspections which are not
covered under the planning guide or under Special Emphasis Programs.
Currently migrant farmworker camp inspections have been designated as such a
program.
- (a) OSHA has agreed to conduct migrant farmworker camp
inspections annually, the number to be assigned by the Assistant Secretary in
accordance with current program plan procedures. These inspections are to be
distributed among the Regions in accordance with traditional levels of such
activity. (See Chapter XI of OSHA Instruction CPL
2.45B)
- (b) At the beginning of each season, the Regional
Administrators for the Employment Standards Administration (ESA) will provide
each Regional Administrator with a list of migrant farm worker camps which
ESA does not intend to inspect.
- 1 The list will contain all known migrant
camps except the ones to be inspected by ESA.
- 2 The list will also contain all known
migrant camps not subject to ESA inspection because they do not have farm
labor contractors associated with them.
- (c) When the list is received, the Regional
Administrator shall determine what procedure is to be used for scheduling
migrant camp inspections. These inspections may be scheduled either by the
the Regional Office or by the Area Office. If the scheduling is to be done
by the Area Office, the list received from ESA shall be subdivided by
geographical area and forwarded to the appropriate Area Office as soon as
possible.
- (d) The Regional Administrator is responsible, under
either scheduling procedure, for ensuring that the minimum number of
inspections mandated for the Region is accomplished. Area Offices may be
assigned a proportional number of the inspections for which the Region is
responsible or some other equitable distribution procedure may be
used.
B. 1. b. (5) (e) The office responsible for scheduling these
- inspections shall proceed as follows:
- 1 Add to the ESA list (if one is recieved)
all additional known migrant camps, using all available information,
including OSHA inspection history, local knowledge and experience, and
information from other relevant sources. This list shall be reviewed and
revised as necessary each year.
- 2 Delete any camps known to be inactive
from past experience or from other reliable sources from the list referred to
in the preceding subparagraph.
- 3 If the total number of camps on the list
is equal to or less than the number of inspections to be conducted, all of
the camps shall be scheduled for inspection.
- 4 If the total number of camps exceeds the
number of inspections to be conducted, number the adjusted list consecutively
beginning with 1.
- 5 Using a random number method and
following the guidelines in Appendix C, select farm worker camp sites in the
order prescribed by the random numbers until the number of camps selected
equals the number of projected inspections for the year. The resulting list
shall constitute the annual cycle.
- 6 If the Regional Office has scheduled the
inspections for the whole Region, the list shall be subdivided and assigned
to the appropriate Area Offices for inspection.
- 7 Camps on the list for inspection may be
selected and inspected in any order that makes efficient use of available
resources.
- 8 The inspection cycle shall be completed
before the end of the current growing season. The only exceptions are as
follows:
- a An establishment may be carried over to
the next cycle (next growing season) if substantially all activity has been
completed at the site where the migrant camp is located and the camp itself
has been vacated before the inspection could be
conducted.
- b An establishment may be carried over to
the next cycle if the inspection cannot be completed due to the employer's
refusal to allow it and there is not enough time to obtain a
warrant.
B. 1. b. (5) (e) 8 c Approval for carrying over a
- worksite for reasons not listed above must be
requested from the Regional Administrator and approved by the Director,
Office of Field Programs.
- 9 As the cycle progresses, each time a camp
is deleted as not inspectable or is carried over to the next cycle (year) for
some legitimate reason, another camp shall be immediately selected from the
migrant camp list in the order prescribed by the the random numbers and added
to the inspection list until the number of inspections conducted equals the
number of inspections needed to meet the total number projected for the Area
(Regional) Office or until the list of known migrant camps is
exhausted.
C. Exemptions and Limitations.
- 1. Congress may place exemptions and limitations on OSHA
activities through the annual Appropriations Act. Refer to current OSHA
Instructions for guidelines on how to apply current exemptions and
limitations to compliance programming. (See OSHA Instruction CPL 2.51H., or
most current version, and memorandum dated June 1994 with new
appendixes.)
- 2. New construction activities within DOE sites will no longer be
considered part of OSHA's jurisdiction. When such sites appear on targeting
lists, they shall be deleted. If inspections are underway at such sites,
they shall be terminated with appropriate explanations to the employer and to
employee representative. Complaints from employees at such sites shall be
referred to the DOE for resolution. See CPL 2.95, Enforcement Authority at
the Department of Energy's (DOE) Government-Owned, Contractor-Operated (GOCO)
Sites, February 10, 1992.
APPENDIX A
HEALTH INSPECTION PLAN
OSHA establishes priority for industries in scheduling programmed General Industry health inspections on the basis of the previous inspection experience of the industry. The agency assumes that industries for which OSHA has found a high number of serious, willful and repeat health violations in the establishments that were inspected have the greatest potential for health problems in those establishments not inspected. The agency uses violations data from all inspection types except follow-up inspections. Since the majority of OSHA's inspections are not programmed, the system is not inbred and most of the data used are the results of unprogrammed inspections.
The basis for the health inspection plan is from OSHA's previous inspection experience as recorded in the Integrated Management Information System (IMIS). Industries are selected by 4-digit Standard Industrial Classification (SIC) code on the basis of the average number of serious health violations found during the previous 5 years of OSHA health inspections of that industry. A ratio is calculated for all industries of the number of serious, repeat and willful health violations found to the number of inspections conducted within that industry from January 1989 through December 1993. Industries are then ranked in accordance with the ratios calculated, beginning with the highest ratio. The ranking is a national ranking; and, consequently, each State will receive a list of all industries operating within that State in the same rank order as on the national list. Data from over 30,000 inspections produce data on all of the 1,000 4-digit SICs that are used to classify industry in the private sector..
Once the industry priorities are established, an Industry Rank Report for health (Health SIC list) is generated, and a commercially available employer mailing list obtained from Duns & Bradstreet is used to identify all the establishments (with more than 10 employees) belonging to these industries (Health Establishment List). Establishments are listed separately by Area/District Office jurisdiction. For each office all the establishments within the top 200 industries are randomly ordered and placed into four sublists which can be downloaded from the host computer to the micro.
The establishments are placed in random order using the following procedure. Each establishment in the top 200 industries is assigned a random decimal number between 0 and 1. Establishments in industries ranked 1 to 100 are given two random numbers with the larger number selected and assigned to the establishment. The list is sorted from largest to smallest random number. The resulting establishment list is in random order with the establishments in industries in the top 100 given two chances to place high on the list. To provide compatibility with the planning guide software, the rank value will be use at the micro for the random ordering of the establishment list. In the past the rank value has been used to provide a reference to the Industry rank report. The software uses the rank value to provide the order in which establishment are selected. Since rank is allowed only three digits on the micro computers, those area offices with more than 999 firms on their establishment lists will have up to three firms showing with the same rank. The planning guide software will randomly select when there are firms of the same rank and not all are selected.
Two reports are available. REPORT A-1 and REPORT A-2 contain a sample of each report with a detailed explanation. Report A-1 is the health industry list and lists the top 200 industries by 4-digit SIC codes by State (including all top 200 SIC codes, even those without establishments within the Area/District Office boundaries). The health industry list is sent to each office in SIC order and in rank order. Report A-2 lists the violations most frequently cited for each of the top 200 ranked industries. This report is available on request from the Office of Statistics.
NOTE: REPORT A-1, as in this appendix, contains phony data and is releasable. REPORT A-1 with data for each state is for OSHA use only. Each state report shall be considered confidential and non-disclosable in accordance with the prohibition against advance notice as contained in Section 17(f) of the Act.
REPORT A-1
Target Health SIC List for (State Name)
For each State, the rank of the highest 200 industries is based on the number of serious health violations per inspection. REPORT A-1 contains all industries with or without identified establishments employing more than 10 employees within the State. The list is presented in two ways: in rank order and in SIC code order. Industries with the same average number of serious violations per inspection are assigned the same rank. Figure B-1 is a sample report with fictitious data as it would appear for the State of Texabama (the rank order has also been modified so as to protect the true ranking).
For each industry in the report, the following data are furnished:
SIC Code - Based on the 1987 SIC code manual and presented at the 4-digit level.
INDUSTRY DESCRIPTION - Short SIC code industry titles.
RANK - Rank of industry based on its number of serious violations per inspection, beginning with "1" for the industry with the highest serious health violation ratio.
The following data are supplied for industries having establishments within the State:
SHV PER INSP - Number of serious, willful, and repeat violations per inspection for the 5-year period of federal health inspection.
WORKERS - State industrial employment.
FIRMS - State number of firms in the industry.
CUMULATIVE TOTALS - Cumulative totals are provided for each industry for the employment and number of firms. The cumulative totals are the sum of the value for that industry and all other industries with a higher rank.
(For Report A-1 Table, see printed copy)
Report A-2
Most Frequently Cited Health Standards by Industry
For each industry listed in Report A-1, Report A-2 lists the health standards cited during inspections. Figure A-2 is a sample page from this report for SIC code 2022. The following data are furnished:
SIC Code and Industry Description - These description are based on the 1987 SIC Code Manual and are presented at the 4-digit level.
STANDARD - The 19-digit standard as it appears in the IMIS.
TOTAL VIOLATIONS - The number of times the standard was cited.
TOTAL PENALTY - The penalty dollars associated with that standard.
SERIOUS VIOLATIONS - The number of times the standard was cited serious, repeat, or willful.
SERIOUS PENALTY - The penalty dollars when cited serious, repeat, or willful.
10/28/94 OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION
MOST FREQUENTLY CITED HEALTH STANDARDS BY INDUSTRY
- SIC 2022 CHEESE, NATURAL AND PROCESSED SIC 2022
TOTAL TOTAL SERIOUS SERIOUS
STANDARD VIOLATIONS PENALTY VIOLATIONS PENALTY _____________________________________________________________
5A(1) 1 720 1 720 1904.002 A 8 15,550 1 15,000 1904.002 B02 2 1904.004 1 5,000 1904.005 B 1 1904.005 C 1 1910.020 G01 I 4 12,500 1 12,500 1910.020 G01 II 4 1 1910.020 G01 III 4 1 1910.020 G02 3 1910.094 D09 I 1 640 1 640 1910.095 B01 1 480 1 480 1910.095 C01 1 1 1910.095 D01 1 1910.106 E02 IVD 1 360 1 360 1910.106 E06 II 1 1 1910.120 L01 I 1 720 1 720 1910.120 Q01 2 1,100 2 1,100 1910.132 A 2 980 2 980 1910.133 A01 1 1 1910.134 A02 1 1,000 1910.134 B01 1 1910.134 B05 1 1910.134 B07 1 1910.134 B10 2 640 1 640 1910.134 E01 1 300 1 300 1910.134 E02 1 1 1910.134 E03 3 1,250 3 1,250 1910.134 E03 III 1 1 1910.134 E05 1 1 1910.134 E05 I 1 1 1910.134 F01 4 940 3 940 1910.134 F02 I 2 210 1 210 1910.134 F02 II 1 1 1910.134 F02 III 1 1910.151 C 7 4,995 7 4,995 1910.252 A02 IID 1 1910.252 A02 IVA 1 19101000 A02 2 4,500 1 4,500 19101000 A03 1 1 19101000 E 1 19101000 F02 I 1 4,500 1 4,500 19101000 F03 I 1 1 19101001 M05 II 1 19101200 E01 6 1,030 3 1,030 19101200 E01 I 3 2,500 1 2,500 19101200 E01 II 1 1,100 1 1,100 19101200 F05 I 7 2,780 5 2,780 19101200 F05 II 6 4 19101200 G01 3 3,375 3 3,375 19101200 H 4 1,800 4 1,800 19101200 H01 1 1 19101200 H02 I 1 4,500 1 4,500 19101200 H02 II 2 600 2 600 19101200 H02 III 2 2
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SIC TOTAL 115 74,070 68 67,520
APPENDIX B
GENERAL INDUSTRY SAFETY INSPECTION PLANNING
The planning of General Industry safety inspections is based Lost Workday Injury and Illness (LWDC) rates for calendar year 1992 as provide for the nation by the Bureau of Labor Statistics. LWDC stands for Lost Work Day Cases either injury or illness. The information is presented in report form lists industries in rank order beginning with the industry with the highest LWDC rate. Only the Top 200 industries are included in the reports. All industries with an LWDC rate of 3.9 or greater per 100 full-time employees are considered high rate industries. However, the top 200 industries are used because in these 200 industries there are more establishments than can be used by most Area Offices. The rate of 3.9 is the national average LWDC rate for the private sector as published by the Bureau of Labor Statistics (BLS) for calendar year 1992. In this way, OSHA is able to maximize the utilization of available resources by targeting establishments in the Top 200 industries for programmed (planned) inspections. Report B-1 consists of a lists of the top 200 high rate industries with or without establishments located in the State.
The establishments are placed in random order at the host using the following procedure. Each establishment in the top 200 industries is assigned a random decimal number between 0 and 1. Establishments in industries ranked 1 to 100 are given two random numbers with the larger number selected and assigned to the establishment. The list is sorted from largest to smallest random number. The resulting establishment list is in random order with the establishments in industries in the top 100 given two chances to place high on the list. For the purpose of down loading the appropriate number of establishments for each office. The list for each office is divided into four sublists each containing about one quarter of the firms on the list.
To provide compatibility with the planning guide software, the rank value will be use for the random ordering of the establishment list. In the past the rank value has been used to provide a reference to the Industry rank report. The software uses the rank value to provide the order in which establishments are selected. Since rank is allowed only three digits on the micro computers, those area offices with more than 999 establishments on their establishment list will have up to three firms showing with the same rank. The planning guide software will randomly select when there are firms of the same rank and not all are selected.
NOTE: Most establishments with 10 or fewer employees have been removed from the lists. Report B-1, however, is a complete list of all ranked SIC codes irrespective of whether or not there are any targeted establishments within a listed industry to be found within the State.
The industry LWDC rates are based on the latest available national BLS injury and illness rates obtained from the annual survey for 1992. Statewide High Rate SIC List (Report B-1) is generated using national BLS data and statewide establishment and worker data. Establishments within each industry are obtained from a commercially available establishment mailing list. OSHA obtains the establishment list from Duns & Bradstreet to identify all the establishments belonging to these industries. These establishments are supplied electronically to the Area Office with jurisdiction.
NOTE: REPORT B-1, as in this appendix, contains phony data and is releasable. Report B-1 with data for each state is for OSHA use only. Each state report shall be considered confidential and non-disclosable in accordance with the prohibition against advance notice as contained in Section 17(f) of the Act.
Report B-1
High Rate Safety SIC List for (State Name)
For each State, the rank of all high rate industries is given in descending order beginning with the industry with the highest Lost Workday Injury and Illness (LWDC) rate. Report B-1 contains all industries with or without identified establishments employing more than 10 employees within the State. The list is presented in two ways: in rank order and in SIC code order. Industries with the same lost workday injury and illness rate are assigned the same rank. Only manufacturing industries are used in the selection process. Figure B-1 is a sample with fictitious data as it would appear in the report for the State of Texabama.
For each industry in the report, the following data are furnished:
SIC CODE - Based on the 1987 SIC code manual and presented at the 4-digit SIC level.
INDUSTRY DESCRIPTION - Short SIC code industry titles.
RANK - Sequential numbers assigned in the report, beginning with "1" for the industry with the highest LWDC rate.
LOST WORKDAY INJ/ILL - National LWDC rate as determined by the latest available BLS Survey, 1992.
WORKERS - Total number of employees in the industry for firms with 11 or more employees and smaller worksites related to larger firms.
FIRMS - Total number of establishments in the industry with 11 or more employees and smaller locations related to larger firms..
CUMULATIVE TOTALS - Cumulative totals are provided for each industry in a State for the number of employees and number of establishments. The last ranked industry in the State contains the respective totals for the State.
(For Report B-1 Table, see printed copy)
APPENDIX C
RANDOM NUMBER LISTS
The three lists of random numbers provided are designed to order randomly a list of firms which contains 1,000 or fewer firms. A larger list of random numbers will be supplied upon request. For purposes of random selection, the attached random number lists may be used or any other authentic random number list available to the Area Office.
The following tables have been produced by ordering the integers from 1 to 1,000 randomly and displaying the results in three lists corresponding to establishment list size.
LIST ONE - 100 numbers: the integers from 1 to 100 listed in five columns.
LIST TWO - 500 numbers: the integers from 1 to 500 listed in nine columns.
LIST THREE - 1,000 numbers: the integers from 1 to 1,000 listed in 18 columns.
The procedure to be used is as follows:
1. Make all modifications to the establishment list.
2. Number the establishment list sequentially; i.e., assign "1" to the first firm on the list, "2" to the second, etc.
3. Select the smallest random number table with more numbers than firms on the establishment list; e.g., for 110 firms, select list two.
4. Cross out all numbers on the random number list that has been selected which are greater than the number of firms on the establishment list.
5. Include all firms in the inspection cycle whose sequence number is listed in column I. If the size is larger than the size of column I, start at the top of column II and select enough numbers to fill out the inspection cycle.
6. Draw a line after the last random number used; this will be the starting point for the next inspection cycle.
EXAMPLE: Suppose there are 70 firms on the establishment list and an inspection cycle containing 12 firms is needed. Random number list one is selected and all numbers greater than 70 are crossed out. The first inspection cycle would then contain firms with the following sequence numbers: 64, 18, 16, 22, 47, 14, 39, 51, 38, 67, 24 and 1. Draw a line under the number 1 and start the next cycle with the numbers 5, 33, 11 on down Column II.
Random Number Table
List One
100 Numbers
Column Column Column Column Column
I II III IV V
- ______________________________________________
- 94 98 89 20 83 64 97
80 57 58 18 33 15 65 41 90
11 45 25 93 92 52 85 54
46 16 40 84 6 26 74 75 49
71 87 22 37 13 44 62 47 72
29 70 21 14 82 19 48 30 100
63 8 78 34 39 35 73 88
23 77 56 55 9 28 86 69 2
60 99 51 79 32 43 7 38 42
81 95 59 67 12 96 91 3 24
68 31 53 66 1 61 27 17 36
5 76 50 10 4
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Prepared by the Office of Statistics,
- October 11, 1994
- (For Random Number Table List Three, 500 Numbers, see printed copy)
- (For Random Number Table List Three, 1000 Numbers, see printed copy)