Longshoring and Marine Terminals: Fatal Facts
The Longshoring and Marine Terminals: Fatal Facts have been developed to help employers and workers in the maritime cargo handling industry to recognize and control the significant hazards commonly experienced in longshoring and marine terminal operations. This document is comprised of guidesheets that address the most frequent sources of fatalities in the maritime cargo handling industry. Each guidesheet contains a hazard summary describing the circumstances that may have contributed to the hazards and how the specific accident could have been prevented.
One of the goals of the Occupational Safety and Health Administration (OSHA) is to reduce the rate of injuries and illnesses in the Longshoring/Marine Terminals Industry. To help reduce these rates, OSHA published updated safety and health rules in July, 1997 which address cargo handling and related activities conducted aboard vessels (see the Longshoring standard at 29 CFR Part 1918) and landside operations related to the movement of vessel cargo (see the Marine Terminals standard at 29 CFR Part 1917). The Power Industrial Truck (PIT) training standard was published in 1998 to reduce incidents involving PIT accidents. In support of these initiatives, the Office of Science and Technology Assessment in OSHA's Directorate of Science, Technology and Medicine, developed Hazard and Abatement Summaries to help employers and workers in the maritime cargo handling industry to recognize and control the significant hazards commonly experienced in longshoring and marine terminal operations. The marine cargo handling industry representatives of the Maritime Advisory Committee for Occupational Safety and Health (MACOSH), and the National Maritime Safety Association technical committee provided input and technical guidance.
This document is comprised of guidesheets that address the most frequent sources of fatalities in the maritime cargo handling industry. Each guidesheet contains a hazard summary describing the circumstances that may have contributed to the hazards and how the specific accident could have been prevented. Each hazard summary specifically denotes the industry process, the employee's activity at the time of the incident, the hazard to which the employee was exposed and the probable cause of the fatality. Control measures for preventing similar incidents in the future are recommended. Illustrations present a visual depiction of the situation being addressed. Reference materials are included, such as the specific standards that were applicable to the incident. Other relevant standards and control measures that were not directly attributable to the fatality but which nonetheless may be useful for training on similar maritime cargo handling operations are also included. These suggested control measures are recommendations and may not reflect OSHA requirements.
The guidesheets reflect 42 actual OSHA case file summaries of workplace incidents in which longshoring workers were killed while performing their jobs. The guidesheets are divided into three major categories: vehicular accidents, falls/drowning, and material handling accidents. The most frequent cause of longshoring fatalities were accidents in which employees were struck by or run over by vehicles such as trucks, front-end loaders, or forklifts. The next most frequent causes of death were by falling or drowning. The remaining fatalities occurred while employees were performing a variety of cargo and material handling activities involving improperly loaded fork lifts, unstable cargo that toppled over, and working below improperly secured loads that fell from cranes.
We believe these guidesheets can help employers better evaluate their respective operations and take the necessary action to make their workplaces safer. Also, these guidesheets are intended to increase the safety and health awareness of workers and provide them additional insight regarding accident avoidance.
The Occupational Safety and Health Administration's (OSHA) Directorate of Technical Support and Emergency Management developed guidesheets to provide information on fatal occupational hazards, and preventive actions that could be taken to make the workplace safer. This document is not a standard or regulation, and it creates no independent legal obligation. It is advisory in nature, informational in content, and is intended to assist employers in providing a safe and healthful workplace.
Further information about this bulletin may be obtained by contacting OSHA's Directorate of Technical Support and Emergency Management at (202) 693-2300.
Section I - Vehicular Accidents
- Summary No. 1 - Front-End Loader Operations
Struck by a powered industrial truck (PIT) with no warning signals
- Summary No. 2 - Front-End Loader Operations
Struck by a PIT with missing safety devices
- Summary No. 3 - Ro-Ro Operations
Struck by a tractor trailer operating in same lane as lasher
- Summary No. 4 - Night Time Ro-Ro Operations
Struck by a chassis being backed into an area with inadequate visibility
- Summary No. 5 - Container Ship Unloading/Transfer Operations
Struck by a container truck operating in a high traffic area
- Summary No. 6 - Container Ship Unloading/Transfer Operations
Struck by a truck in an area with poorly marked lanes
- Summary No. 7 - Container Loading/Unloading Operations
Struck by a truck making a u-turn in a high traffic area
- Summary No. 8 - Forklift Truck Operations
Struck by a PIT with an obstructed forward view as it turned around a top loader
- Summary No. 9 - Forklift Truck Operations
Struck by a PIT with an obstructed forward view as it approached container
- Summary No. 10 - Forklift Truck Operations
Struck by a PIT with an obstructed forward view as it entered pier shed
- Summary No. 11 - Forklift Truck Operations
Struck by a PIT with broken safety devices impairing rear visibility
- Summary No. 12 - Forklift Truck Operations
Struck by a PIT in a warehouse with no designated safe aisle ways
- Summary No. 13 - Forklift Truck Operations
Struck by the forks attached to a PIT with defective safety devices
- Summary No. 14 - Servicing and Maintenance Operations
Struck by an exploding wheel of a forklift truck
- Summary No. 15 - Semi Tractor Tip-Over
Struck steering column after semi tractor jackknifed and tipped over
- Summary No. 16 - Longshore Worker Killed by a Top Loader
Struck by a top loader while working as a clerk and spotter
- Summary No. 17 - Longshore Worker Killed by Railcar
Struck by moving railcars on a terminal
Section II - Falls/Drowning Accidents
- Summary No. 1 - Releasing Mooring Lines at Dock's Edge
Slipped and fell into water while not wearing a life vest
- Summary No. 2 - Unhooking Spreader Cables Onboard a Grain Barge
Fell into water while not wearing a life vest and no life ring was available
- Summary No. 3 - Operating a Bobcat on an Open Deck Barge
Fell into water while not wearing a life vest and no adequate life rings at site
- Summary No. 4 - Working Aboard a Barge or Tugboat
Fell into water while not wearing a life vest; available life rings were defective
- Summary No. 5 - Egress From a Tramper Vessel
Fell onto deck below while descending an inadequate Jacob's ladder
- Summary No. 6 - Front-End Loader Operating on an Open Deck Barge
Drove off open edge into water while not wearing a life vest
- Summary No. 7 - Accessing Barge From Floating Dock
Fell into water and crushed because there was no safe access to barge
- Summary No. 8 - Operating Alone on Catwalk in Barge Hold
Fall on catwalk; no medical treatment or rescue available
- Summary No. 9 - Catwalk Collapse in Warehouse
Corroded catwalk collapses causing fall
- Summary No. 10 - Damaged Roof in Warehouse
Roof cave-in causing fall
- Summary No. 11 - Walking on Top of Stacked Containers
Fall as spreader bar pulls away
- Summary No. 12 - Closing Covers on Hopper Barge
Fall from working atop barge covers
Section III - Material Handling Accidents
- Summary No. 1 - Working Beneath Suspended Load
Struck by falling parts while working underneath turbogenerator
- Summary No. 2 - Improperly Secured Cargo
Struck by falling aluminum t-bar improperly secured on crane
- Summary No. 3 - Unbalanced Load
Crushed by press machine as it tilted on its side
- Summary No. 4 - Wrong Clamp Attachment on PIT
Crushed when standing beneath a load suspended by an incorrect clamp
- Summary No. 5 - Defective Spreader Bar
Struck by spreader bar that disengaged from a bridge crane
- Summary No. 6 - Unstable Stacked Slabs
Crushed by improperly stacked slabs of steel
- Summary No. 7 - Improper Loading Procedure
Crushed by toppling stack of crates during a forklift operation
- Summary No. 8 - Improperly Secured Load
Struck by toppling paper rolls being loaded into the hold of a ship
- Summary No. 9 - Inadequately Rigged Load
Struck by partially suspended steel rails that were swinging
- Summary No. 10 - Improperly Secured Cargo
Struck by shifting lumber improperly secured in ship's hold
- Summary No. 11 - Unbalanced Dump Truck Load
Crushed as dump truck trailer carrying wet scrap bauxite tipped over
- Summary No. 12 - Working Beneath a Suspended Load
Struck by a suspended container during a load-out operation
- Summary No. 13 - Container Falling from Ship
Struck by a container knocked off a ship during cargo handling