- Part Number:1919
- Part Number Title:Gear Certification
- Subpart:1919 Subpart E
- Subpart Title:Certification of Vessels: Tests and Proof Loads; Heat Treatment; Competent Persons
- Standard Number:
- Title:Proof tests-loose gear.
- GPO Source:
Chains, rings, shackles and other loose gear (whether accessory to a machine or not) shall be tested with a proof load against the article equal to that shown in the following table:
| Article of gear | Proof load |
|---|---|
| Chain, ring, hook, shackle or swivel | 100 percent in excess of the safe working load. |
| Blocks: | |
|
Single sheave block |
300 percent in excess of the safe working load.1 |
|
Multiple sheave block with safe working load up to and including 20 tons |
100 percent in excess of the safe working load. |
|
Multiple sheave block with safe working load over 20 tons up to and including 40 tons |
20 tons in excess of the safe working load. |
|
Multiple sheave block with safe working load over 40 tons |
50 percent in excess of the safe working load. |
|
Pitched chains used with hand-operated blocks and rings, hooks, shackles or swivels permanently attached thereto |
50 percent in excess of the safe working load. |
|
Hand-operated blocks used with pitched chains and rings, hooks, shackles or swivels permanently attached thereto |
50 percent in excess of the safe working load. |
1 The proof load applied to the block is equivalent to twice the maximum resultant load on the eye of pin of the block when lifting the nominal safe working load defined in (i) below. The proof load is, therefore, equal to four times the safe working load as defined in (i) below or twice the safe working load as defined in (ii) below.
(i) The nominal safe working load of a single-sheave block should be the maximum load which can be safely lifted by the block when the load is attached to a rope which passes around the sheave of the block.
(ii) In the case of a single-sheave block where the load is attached directly to the block instead of to a rope passing around the sheave, it is permissible to lift a load equal to twice the nominal safe working load of the block as defined in (i) above.
(iii) In the case of a lead block so situated that an acute angle cannot be formed by the two parts of the rope passing over it (i.e., the angle is always 90° or more), the block need not have a greater nominal safe working load than one-half the maximum resultant load which can be placed upon it.
In cases where persons accredited to carry out loose gear tests may be retained to conduct tests of special stevedoring gear as described in § 1918.61(b) of this chapter, which does not form part of a vessel's equipment, such tests shall adhere to the requirements set forth in § 1918.61(b)(1), (2), and (3) of this chapter.
After being tested as required by paragraph (a) of this section, and before being taken into use, all chains, rings, hooks, shackles, blocks or other loose gear, except as noted in § 1919.32, shall be thoroughly examined, the sheaves and pins of the blocks being removed for this purpose, to determine whether any part has been injured or permanently deformed by the test. Shell bolt nuts shall be securely locked upon reassembly. Defective loose gear components shall be replaced before the certificate is issued.