Powered Industrial Trucks - Forklifts
Standards
Powered industrial trucks are addressed in specific standards for the general industry and maritime. This section highlights OSHA standards and documents related to powered industrial trucks. OSHA compliance information that applies to specific activities is also available, including: Loading and Unloading, Working with Hazardous Materials, and Vehicle Maintenance. For additional citation information by industry group, see Frequently Cited OSHA Standards. Standards published by other federal agencies, as well as, consensus standards related to powered industrial truck hazards are included for reference.
General Industry (29 CFR 1910) |
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1910 Subpart N - Materials Handling and Storage | ||
1910.178, Powered Industrial Trucks See paragraph (a)(2) for information related to general design and construction standards. See paragraph (a)(3) for information related to general design and construction standards. See paragraph (a)(7) for information related to approved truck. See paragraph (f)(1) for information related to storage and handling of liquid fuels. See paragraph (f)(2) for information related to storage and handling of liquid petroleum gas. See paragraph (i)(1) for information related to carbon monoxide levels. See paragraph (j) for information related to dockboards. |
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Maritime (29 CFR 1915, 1917, 1918) |
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1917 Subpart C - Cargo Handling Gear and Equipment | ||
1917.43, Powered industrial trucks. |
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1917.44, General rules applicable to vehicles. |
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1917.50, Certification of marine terminal material handling devices (See also mandatory appendix I, of this part). |
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1918.65, Mechanically-powered vehicles used aboard vessels. |
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- Longshoring Industry. OSHA Publication 2232, (2001). Contains all the safety and health standards concerning the marine terminal and longshoring industries, as contained in 29 CFR 1917 and 29 CFR 1918 as of June 30, 2000.
State Plan Standards
There are 29 OSHA-approved State Plans operating state-wide occupational safety and health programs. State Plans are required to have standards and enforcement programs that are at least as effective as OSHA's and may have different or more stringent requirements.
Additional Federal Register notices
Note: The notices in this list provide additional information that is not necessarily connected to a specific OSHA standard highlighted on this Safety and Health Topics page.
- Powered Industrial Trucks. Notice 70:57146, (September 30, 2005).
- Powered Industrial Trucks. Final Rule 68:32637-32638, (June 02, 2003).
- Powered Industrial Truck Operator Training; Final Rule. Final Rule 63:66237-66274, (December 01, 1998).
Additional Directives
Note: The directives in this list provide additional information that is not necessarily connected to a specific OSHA standard highlighted on this Safety and Health Topics page.
- Shipyard Employment “Tool Bag” Directive. CPL 02-00-162, (May 22, 2019).
- Longshoring and Marine Terminals "Tool Shed" Directive. CPL 02-00-154, (July 31, 2012).
- The Control of Hazardous Energy - Enforcement Policy and Inspection Procedures. CPL 02-00-147, (February 11, 2008).
- Compliance Assistance for the Powered Industrial Truck Operator Training Standards. CPL 02-01-028, (November 30, 2000).
- Chocking of Tractor Trailer under the Powered Industrial Truck Standard. CPL 02-01-030, (October 19, 1999).
- Logging Operations, Inspection Procedures and Interpretive Guidance Including Twelve Previously Stayed Provisions. CPL 02-01-022, (September 27, 1996).
- Electrical Safety-Related Work Practices -- Inspection Procedures and Interpretation Guidelines. STD 01-16-007, (July 01, 1991).
- 29 CFR 1910.151(c), Medical Services and First Aid; 29 CFR 1926.50 and .51, Medical Service and First Aid, and .... STD 01-08-002, (March 08, 1982).
- 29 CFR 1910.178(k)(1) and (m)(7): Mechanical Means to Secure Trucks or Trailers to a Loading Dock. STD 01-11-007, (August 05, 1981).
- Disparity Between 29 CFR 1910.178(c)(2)(vii) and Table N-1, 29 CFR 1910.178(c)(2). STD 01-11-006, (February 19, 1979).
- 29 CFR 1910.178(g)(2); Battery Charging Stations for Fork Lifts and Other Industrial Trucks. STD 01-11-004, (October 30, 1978).
- 29 CFR 1910.178(m)(6) Powered Industrial Trucks; Truck Operations. STD 01-11-003, (October 30, 1978).
Additional Letters of Interpretation
Note: The letters in this list provide additional information that is not necessarily connected to a specific OSHA standard highlighted on this Safety and Health Topics page.
- Evaluation of what is considered a safe speed to operate powered industrial trucks (forklifts) (November 04, 2004).
- Powered industrial trucks must not be placed into service, or must be removed from service, when any condition exists that adversely affects the safety of the vehicle (September 13, 2004).
- Requirements for the sound level of a warning device (horn) located on a forklift (August 13, 2004).
- Fall protection requirements for elevated platforms of powered industrial trucks; body belts versus harnesses (June 28, 2004).
- Written approval requirements for powered industrial truck modifications and additions that affect capacity or safe operation (March 30, 2004).
- Batteries in powered industrial trucks must be secured horizontally and/or vertically (March 18, 2003).
- Acceptability of using extensible boom forklifts to lift steel joist for spreading by hand (January 23, 2003).
- Powered industrial truck addition/modification approval and marking requirements (July 03, 2002).
- Clarification of PIT requirements covering: fall protection and safety platforms, seatbelts, LP-gas storage, smoking, and eye wash stations (March 08, 2002).
- Host employers may require site-specific forklift training of visiting workers (October 28, 1999).
- Clarification of systems for electronic access to MSDSs (February 18, 1999).
- Reporting over-the-road fatalities; Refusing entry and employee interviews to an OSHA inspector; and OSHA's policy associated with seat belts on forklift trucks (May 28, 1997).
- Clarification regarding the policy for the use of seat belts on powered industrial trucks in general industry (December 11, 1996).
Other Federal agencies have standards relevant to powered industrial trucks. The following is an overview of the major laws enacted, regulations, training requirements, and other resources:
U.S. Department of Labor (DOL)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
- 29 CFR 570 Subpart E, Occupations Particularly Hazardous for the Employment of Minors Between 16 and 18 Years of Age or Detrimental to Their Health or Well-Being. Employment Standards Administration (ESA) Child Labor Laws. The operation of a forklift by anyone under 18 years of age is in violation of this regulation.
- 29 CFR 570.58, Occupations involved in the operation of power-driven hoisting apparatus (Order 7). Paragraph (a)(1), effectively prohibits employees under 18 years of age from operating forklifts in non-agricultural employment.
- Child Labor Provisions for Nonagricultural Occupations Under the Fair Labor Standards Act. Child Labor Bulletin 101 WH-1330, (Revised November 2016). Serves as a guide to the provisions of the FLSA (also known as the "Wage-Hour Law"), which applies to minors employed in non-agricultural occupations.
- Fact Sheet #43: Youth Employment Provisions of the Fair Labor Standards Act (FLSA) For Nonagricultural Occupations (PDF). Also available in Spanish.
- Protecting Young Workers: Prohibition Against Young Workers Operating Forklifts. Safety and Health Information Bulletin (SHIB), (September 30, 2003).
U.S. Department of Transportation (DOT)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
DOT regulations focus on the transportation requirements for "hazardous materials," which include low-level radioactive waste. These regulations govern, for example, the types of containers that must be used for various materials, labeling on containers and vehicles, and papers that must accompany each shipment.
- 49 CFR 107, Hazardous materials program procedures
- 49 CFR 171, General information, regulations, and definitions
- 49 CFR 172, Hazardous materials table, special provisions, hazardous materials communications, emergency response information, and training requirements. In 1992, Congress passed amendments to 49 CFR, Subpart H of Part 172.704 and 49 CFR 173.1, in which Congress directed OSHA to develop a standard to protect workers involved with loading, unloading, handling, marking, labeling, preparing, or representing or transporting hazardous materials that are listed in DOT's List of Hazardous Substances and Reportable Quantities:
- 49 CFR 172.704, Training Requirements. Specify differing amounts of training depending on job function and role.
- 49 CFR 172.704(a)(1). Includes shipping papers, the DOT Hazardous Materials Table, packaging and shipping materials, and the safe loading and unloading of hazardous materials.
- 49 CFR 172.704(a)(3). Includes identifying hazardous materials, self-protection and employer-provided protection methods, emergency response procedures, and transportation mode-specific training.
- 49 CFR 172.704(a)(4). Includes the new requirement for security awareness training and how to recognize and respond to possible security threats; employers must provide this training to employees within 90 days of employment.
- 49 CFR 172.704(a)(5). Contains the new requirements for in-depth security awareness training, including a company security plan, company security objectives, employee responsibilities, actions to take in the event of a security breach, and the organizational security structure.
- OSHA-required, EPA-required, and other training provided by employers may be used to satisfy the training requirements specified in 49 CFR 172.704(a) to the extent that such training addresses the training components.
- 49 CFR 172.704, Training Requirements. Specify differing amounts of training depending on job function and role.
- 49 CFR 173, Shippers - General requirements for shipments and packaging. The training requirements specify different amounts of classroom training for workers subject to the standards according to their job functions and roles they may serve.
- 49 CFR 174, Carriage by rail
- 49 CFR 175, Carriage by aircraft
- 49 CFR 176, Carriage by vessel
- 49 CFR 177, Carriage by public highway
- 49 CFR 178, Specifications for packagings
- Standards & Rulemaking. Pipeline and Hazardous Materials Safety Administration (PHMSA).
Environmental Protection Agency (EPA)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
EPA's mission is to protect human health and to safeguard the natural environment-air, water, and land-upon which life depends. The agency also works with industries and all levels of government in a wide variety of voluntary pollution-prevention programs and energy-conservation efforts.
- Frequently Asked Questions: Environmental Impacts of Newly Regulated Nonroad Engines. EPA420-F-02-033, (September 2002). Answers questions on nonroad engines powered by gasoline, liquid propane gas (LPG), or compressed natural gas rated over 25 horsepower, including forklifts which are used in commercial and industrial applications, and that are now covered by EPA emission standards.
- Air Resources Board (ARB). California Environmental Protection Agency.
- ARB Modifies Zero Emission Vehicle Regulation. News Release, (April 24, 2003). The ARB voted to make modifications and upgrades to the state's zero-emission vehicle (ZEV) program. A ZEV essentially produces no emissions as it operates.
Radioactive Material
It is estimated that more than 4 million packages containing radioactive material are transported in commerce annually in the United States. To date, there have been no known deaths or serious injuries to transport workers, emergency services personnel, or the general public as a result of commercially transporting radioactive material. This safety record can be attributed to the proper packaging of radioactive material and the effectiveness of the transportation safety standards and regulations.
- 40 CFR 264, Standards for owners and operators of hazardous waste treatment, storage, and disposal facilities. Includes the training requirements of 40 CFR 264.16.
Nuclear Regulatory Commission (NRC)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
Radioactive Material
NRC regulations establish licensing requirements for low-level radioactive waste disposal facilities, and standards for packaging and shipping low-level radioactive waste. A commercial low-level radioactive waste disposal facility must obtain a license from the NRC before it can begin operations. 10 CFR 61 establishes the standards for issuing a license to a low-level waste disposal facility. The training requirements for workers are:
- 10 CFR 19, Notices, instructions and reports to workers: inspection and investigations. Includes the training requirements found in 10 CFR 19.12.
Consensus Standards and Recommendations from other Professional Organizations
Voluntary standards help the government fulfill its mandate to ensure public safety and health, and to provide sound technical solutions to critical issues, without creating additional cost and operations burdens. Organizations that develop national consensus standards, including those organizations addressing powered industrial trucks, include:
Industrial Truck Standards Development Foundation (ITSDF)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
B56 Standards. Copies of these standards are available for free download upon request:
- ANSI/ITSDF B56.1 Safety Standard for Low Lift and High Lift Trucks. This standard became effective 10/7/2010. This Standard defines the safety requirements relating to the elements of design, operation, and maintenance of low lift and high lift powered industrial trucks controlled by a riding or walking operator, and intended for use on compacted, improved surfaces.
- B56.1 Interpretations (May 16, 1984)
- B56.6, Safety Standard for Rough Terrain Forklift Trucks. Defines the safety requirements related to the elements of design, operation, and maintenance of rough-terrain forklift trucks. These trucks are for operation on unimproved natural terrain, as well as the disturbed terrain of construction sites.
- B56.6, Interpretations (2006).
- B56.10, Safety Standard for Manually Propelled High Lift Industrial Trucks. Defines the safety requirements related to the design, operation, and maintenance of manually propelled high-lift industrial trucks controlled by a walking operator, and used on level, improved surfaces.
- B56.11.4, Hook-Type Forks and Fork Carriers for Powered Industrial Forklift Trucks. Includes standards related to hook-type fork carriers and the attaching elements of fork arms and load-handling attachments for forklift trucks, for trucks with manufacturers' rated capacities of up to, and including, 11,000 kg (24,000 lb).
- B56.11.6, Evaluation of Visibility from Powered Industrial Trucks. Establishes the conditions, procedures, equipment, and acceptability criteria for evaluating visibility from powered industrial trucks. It applies to internal combustion engine-powered and electric-powered high-lift, counterbalanced, sit-down rider industrial trucks up to, and including, 10,000 kg (22,000 lb) capacity.
- B56.11.7, Liquefied Petroleum Gas (LPG) Fuel Cylinders (Horizontal or Vertical) Mounting - Liquid Withdrawal. Establishes dimensions for LPG fuel cylinders used on powered industrial trucks.
National Fire Protection Association (NFPA)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.
- NFPA-30, Flammable and Combustible Liquids Code. Identifies how to properly use, contain, and store flammable and combustible liquids.
- NFPA-58, Liquefied Petroleum Gas Code. Identifies requirements for all large tank installations, operating and maintenance procedures, and fire safety analyses.
- NFPA-505, Fire Safety Standard for Powered Industrial Trucks Including Type Designations, Areas of Use, Conversions, Maintenance, and Operations. Identifies industrial truck types for use in hazardous (classified) locations, truck conversions, and maintenance and operation requirements for industrial trucks powered by electric motors or internal combustion engines.
- Fire Protection Guide to Hazardous Materials. Contains much of the data contained in NFPA documents derived from hundreds of reference sources.
- NFPA-49, Hazardous Chemicals Data. Identifies 325 chemicals in Safety Data Sheet (SDS) format.
- NFPA-325, Fire Hazard Properties of Flammable Liquids, Gases, and Volatile Solids. Identifies over 1,300 chemicals in tabular format listing various data.
- NFPA-491, Guide for Hazardous Chemical Reactions. Identifies 3,550 dangerous mixtures documented from real-life incidents.
- NFPA-497, Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas. Contains detailed guidelines and diagrams that assist in Class I hazardous (classified) area classification for the purpose of properly selecting and installing electrical equipment that will not be an ignition source in environments where flammable or combustible liquids, gases, or vapors are processed or handled.
- NFPA-704, Standard for the Identification of the Fire Hazards of Materials for Emergency Response. Provides a readily recognized and easily understood system, the "Diamond Hazard" for identifying specific hazards and their severity. Hazards are identified using spatial, visual, and numerical methods to describe in simple terms the relative hazards of a material. It addresses the health, flammability, instability, and related hazards that may be presented as short-term, acute exposures that are most likely to occur as a result of a fire, spill, or similar emergency.
Data and information has also been extracted from the following documents:- NFPA-77, Recommended Practice on Static Electricity. Identifies combustibility parameters and static electric characteristics.
- NFPA-430, Code for the Storage of Liquid and Solid Oxidizers. Identifies oxidizer classifications for 90 chemicals.
- NFPA-499, Classification of Combustible Dusts and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas. Identifies parameters to determine the degree and extent of hazardous locations for dusts, including National Electric Code (NEC) groups.
International Organization for Standardization (ISO)
Note: These are NOT OSHA regulations. However, they do provide guidance from their originating organizations related to worker protection.